Food Processing WASTEWATER TREATMENT:

Source, Impact & Case Study In Food Processing Industry

Understanding Food Processing Wastewater: Complex & Possible Solution

Water plays a vital role as a solvent and component in the food processing industry, being used in formulas, mixers, and reactor washing operations. However, to effectively manage the water cycle and ensure proper environmental stewardship, wastewater treatment in the chemical industry is of utmost importance.

The industry’s effluents often contain high concentrations of organic and inorganic compounds, including toxic, carcinogenic, and non-biodegradable substances like surfactants and petroleum hydrocarbons. Therefore, implementing effective wastewater treatment processes has become increasingly crucial. The chemical industry encompasses various activities, such as chemical synthesis, manufacturing, detergent production, fertilizer production, explosives manufacturing, and the production of additives, colorants, resins, and polymers.
Food Processing Industrial Wastewater Treatment

An effective wastewater treatment system in the food industry should focus on achieving the following objectives: Reducing COD (chemical oxygen demand), Minimizing ammonium levels, Decreasing sulfates concentration, and lowering chloride content.

Advanced Oxidation Process VS Conventianal Wastewater Treatment

Traditional methods toward food processing wastewater treatment suffer from notable drawbacks such as limited treatment effectiveness, susceptibility to fouling, high energy requirements.Therefore sustainable effluent treatment plant/euquipment based on advanced oxidation process was studied, and then developed to solve the problem.

Mineralization of Pharmaceutical Wastewater via Electrochemical Oxidation Process

To overcome these limitations, advanced oxidation processes (AOPs) have emerged as innovative water and wastewater treatment techniques. AOPs utilize the oxidative power of hydroxyl (•OH) or sulfate (•SO4–) radicals generated in situ to efficiently eliminate organic pollutants present in aqueous environments. Among AOPs, •OH-based processes have gained significant popularity and widespread acceptance, owing to their exceptional oxidation capabilities. 

Electrochemical processes offer several attractive advantages:

 Versatility: These processes enable direct or indirect oxidation and reduction, phase separation, concentration or dilution, and biocide functionality, and can be applied to various media and pollutants in gases, liquids, and solids. They are suitable for treating both small and large volumes, ranging from microliters to millions of liters.

 Energy efficiency: Electrochemical processes generally require lower temperatures than non-electrochemical alternatives like thermal incineration. Through careful design of electrodes and cells, power losses caused by inhomogeneous current distribution, voltage drop, and side reactions can be minimized.

 Automation potential: The inherent variables of electrochemical processes, such as electrode potential and cell current, lend themselves well to process automation, facilitating efficient control and monitoring.

Cost-effectiveness: The construction of electrochemical cells and associated equipment is typically straightforward and, when properly designed, cost-effective.

BDD electrodes (Boron Doped Diamond) are chemically inert electrodes with exceptional properties including a wide potential window, high oxygen evolution overpotential, electrochemical stability, and suitability for the detection of various chemical species at low concentrations.

Hydroxyl radicals is one of the most powerful oxidizing agents

Water is a polar molecule with separate positive and negative ends. When water is electrolyzed, its opposite charges cause it to split into ions at the electrodes. The hydrogen atoms, which form the positive end of water, are attracted to the negative cathode. There, hydrogen ions gain electrons and form hydrogen gas. The oxygen atom forms the negative end of water and is attracted to the positive anode. At the anode, hydroxide ions lose electrons and form oxygen gas.The half-reactions are:Cathode: 2H+ + 2e- -> H2    (Hydrogen ions gain electrons to form hydrogen gas)Anode: O2 + 2H2O + 4e- -> 4OH-   (Hydroxide ions lose electrons, and oxygen and water form oxygen gas)In summary, water splits into hydrogen and hydroxide ions when electrolyzed due to its polar nature. The hydrogen ions gain electrons at the cathode to produce hydrogen gas, while hydroxide ions lose electrons at the anode to produce oxygen gas and regenerate water. The reactions at the cathode and anode work in tandem to separate water into its components through the transfer of electrons between electrodes.

BDD Electrolytic water schematic
Mass Transfer Process in Water Electrolysis Process

Food Processing Wastewater Treatment Case Studies

Boromond summarized pertinent applications and cases which adopts advanced oxidation processes (AOPs) in the food processing indsutry. The studies provide an overview of cutting-edge wastewater treatment technologies employed in food industries, employing AOPs at both laboratory-scale and pilot-scale.                                                  Boron doped Diamond, as an ideal anode material for wastewater electrolysis as BDD electrode managed to present solid performance to degrade refractory organic wastewater, boron doped diamond electrode is proved to be one of the best electrodes for electrolysis of water.

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Industry Wastewater Treatment Case Studies

 Explore More Experimental Data And Porject Information To Bring Advanced Wastewater Treatment Technologies To All Industry Espeically Manufacturing Sectors.   Boromond Managed To Offer Comprehensive Solutions Over Wastewater Treatment Through Electrochemical Oxidation of BDD Anode Electrode Materials, Boromond Team Managed To Develop Wastewater Treatment Equipments for Application In Laboratory Scale, Small Scale and Industrial Scale.

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Check Cases of Pharmaceutical Wastewater Treatment, And How BDD Electrode Remove COD, BOD etc

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BDD Eletrodes and Industry Scale Modules Are Used To Eliminate Complex In Wastewater Treatment Process.

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Explore Case Studies On Degradation Of Refractory Organic Compounds In Oil & Gas Industry

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Find Out How Boromond Discover Methods To Degrade Lithium Ion Battery Production Wastewater With High COD,BOD and SS.

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Boromond Managed To BDD Treat Organic Wastewater From Pesticide Production,Click To Explore

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Click To Disclose How BDD Electrodes Degrade Organic Pollutants from Textile Industry Wastewater

BDD Electrodes And Wastewater Treatment Equipments Applied Within Projects

character of low resistance, good thermal diffusivity, higer Oxidating temperature and excellent character of semiconductor.

An ideal anode material for electrochemical oxidation treatment of difficult biodegradable organic wastewater.

A small number of water samples are analyzed and processed, pre-proofed.

BDD Engineer Project Equipment. The design is based on the water sample and the site environment.

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